Shaft kiln for calcining raw meal for clinker production in the cement industry
ZKG International. 2024, 77(4), S.34-35
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ZKG International. 2024, 77(4), S.34-35
This article has to be requested from VDZ
Request publicationThe ANICA project (Advanced Indirectly Heated Carbonate Looping Process) investigated the development of a novel, indirectly heated carbonate looping process to reduce energy consumption and costs for CO₂ capture from lime and cement plants.
Research report (in German) on IGF project 21582 N, in which process chains for chemical CO₂ utilisation for the emission reduction in the cement industry were to be investigated.
The project systematically investigates the performance and hydration behaviour of ternary cement (KQL) with clinker (K), calcined clay (Q) and limestone (L) as well as key durability aspects of concretes produced with these materials.
In this research project, IR spectroscopy in combination with mathematical tools (chemometrics) is going to be evaluated as an analytical method for the characterisation of silica based materials, primarily X-ray amorphous materials, with regard to the reliable determination of the composition of material mixtures with X-ray amorphous materials (e.g. ternary cements with calcined clay and/or recycled concrete fines). In a next step, the findings on the analytical method and evaluation routines developed for cement are going to be evaluated with regard to their transferability to siliceous aggregates for estimating its alkali sensitivity.
Calcined clays as the main cement constituent are an essential part of the cement industry's decarbonisation strategy. Many clay deposits have iron-rich impurities that form hematite during calcination, which colors the product, the cement and ultimately the concrete red. A reducing atmosphere during calcination and/or cooling can prevent the formation of hematite. Systematic findings on the influence of secondary constituents in clays on their reactivity, emissions and cement-technical properties have hardly been available to date and are to be systematically investigated in the project.
Our training schemes introduce career starters to cement technology, taking their different engineering or scientific backgrounds into account. This course provides a one-week in-depth training session which covers all relevant aspects of the cement manufacturing process including chemistry, mineralogy and environmental aspects. Quality control and cement performance in mortar/concrete will also be addressed.
With the decarbonisation of cement production and the expected reduction in blastfurnace slag and fly ash quantities, unburned limestone, calcined clays, and recycled fines will gain in importance as cement main constituents. The focus will be on new, clinker-effcient cement types such as CEM II/C and CEM VI cements, whose performance allows a wide range of applications in practice. This online seminar provides an overview of the current state of development and standardisation of new cements. The possibilities and limits for practical implementation will be presented.
This course covers all the relevant aspects concerning the use of alternative fuels in cement plants. Starting with the main political drivers such as the circular economy and the European waste fuel strategy, the training will give a detailed view of the current state-of-the-art-situation with regard to the use of alternative fuels in the EU. In this context, pre-treatment and suitable quality control of alternative fuels will be also explained and presented. A main focus will be given to the drivers and barriers of the use of alternative fuels within the burning process. Key issues will be explained and discussed with the participants. Finally, technical feasibilities, case studies and optimisation potential will be part of the training course.
The 9th International VDZ Congress will take place in Düsseldorf on 6 – 8 November 2024. The VDZ Congress is the international scientific forum for the cement industry and its suppliers. Delegates from all over the world will discuss the latest developments and challenges concerning the transformation of the cement industry on its way towards climate neutrality.