Optimisation of laboratory testing procedures
Cement production is controlled on the basis of test results obtained from both raw materials and intermediate and end products. This involves the use of automated measurement methods like X-ray fluorescence analysis (XRF) or X-ray diffraction analysis (XRD) as well as traditional methods such as compressive strength testing, for example. In addition to the upkeep and maintenance of measuring devices, the regular checking and if necessary adjustment of evaluation routines are also essential to ensure precise testing. We have been successfully assisting plant laboratories with the optimisation of their processes and test methods for many years now. Our experienced laboratory experts will visit your plant laboratories to record and assess your procedures and methods as well as producing Technical Reports containing appropriate proposals for improvements.
Laboratory reviews und Laboratory training
A plant laboratory has to perform analyses which are both precise and efficient to be able to guarantee a consistently high level of quality in production. With their experience of research and practical work, our experts can carry out regular checking of your laboratory procedures and test methods as a means of identifying further potential for optimisation.
Main focus of our services
Our Methods
Together with your plant laboratories we establish possible ways of improving laboratory organisation and testing procedures.
- On-site visits to your plant laboratories by experienced VDZ employees
- In-depth study and assessment of existing testing techniques and methods
- Detailed recording of the types and number of samples to be examined, as well as transfer of the samples from production to the laboratory/measuring device
- Comprehensive checking and assessment of calibration operations and evaluation routines
- Scientific comparative testing on reference samples to determine the precision and weak points of the analysis system
- Organisation and if required evaluation of performance tests within companies or groups (proficiency testing)
- Extensive "Training on the job" courses for laboratory employees
- Technical Report containing detailed proposals for the optimisation of equipment, sampling and testing procedures as well as to maintain laboratory performance
Your benefits
- Reliable and independent checking, assessment and documentation of laboratory performance
- Test values as dependable indicators for the material flows and plant control in the process
- Improved testing procedures for optimum accommodation of changes in products and raw materials
- Sustained enhancement of the precision and, if applicable, throughput of your plant laboratory
- Increase in employee awareness when taking and preparing samples as well as performing analysis
- Efficient communication with your plant laboratory
- Knowledgeable specialists with years of experience in the optimisation of procedures and test methods
- Ongoing improvements to testing procedures based on the latest research state-of-the-art
