Loading

 
Backround and aims of the project

Cement production is an energy-intensive production process in which there is significant potential for increasing electrical energy efficiency, particularly in the industrial grinding circuits. For this reason, the comparatively low energy efficiency of the overall grinding systems can be improved with the help of innovative technological developments in the application area of sieving technology in recent years.

In this context, the research project focuses on the optimisation of an existing sub-process of cement classification through the use of innovative, directly excited high-speed sieving machines with polyurethane and wire sieve clothes. Such sieving machines can potentially replace air classifiers, which are currently state of the art in the cement industry in the application of cement classification. The electrical energy required for the classification process can be potentially reduced in this way by replacing air classifiers and the associated pneumatic material conveying with sieving machines. In this research project, technical and scientific findings on the fine sieving of cement shall be developed for the first time. The project is the continuation of a previous project on raw material sieving.

The research project focuses on small scale experimental investigations with a sieving machine for fine sieving of different cements with varying feed material fineness as well as the evaluation of the effects on the electrical energy consumption of different grinding configurations. In particular, the suitability and performance of such machines for use in cement classification as well as the resulting cement properties of sieved cements in comparison to cement products from air classifiers are in the focus of the investigations.

Sponsors

The IGF project 22022 N of VDZ Technology gGmbH, Toulouser Allee 71, 40476 Düsseldorf is funded via the AiF within the framework of the programme for the promotion of joint industrial research (IGF) by the Federal Ministry of Economics and Climate Protection on the basis of a resolution of the German Bundestag.

Mechanical process technology

In the field of mechanical process engineering, we offer a wide range of services, from the characterisation of solids in powder form and the performance of complex grinding and classification trials, right through to the optimisation of industrial plants. Above and beyond this, our interdisciplinary teams of experts can advise you on how to deal with technical problems in existing installations and on the planning of new plants.

To the service

Person to contact

Do you have any questions on this subject?

Dr Stefan Seemann
Environment and Plant technology

+49-211-45 78-254
ubt@vdz-online.de

Other items of possible interest

01.12.2019

Research projects

Raw meal screening: Energy-optimised fine-rod screening of raw cement meal for the evaluation of process-relevant characteristic values

The subject of the research project is the fine-tuning of dry cement raw materials. The focus is on the influence on the electrical energy requirement during the comminution of the raw material and the thermal effects on the subsequent clinker burning process, caused by a changed raw meal granulometry.

Learn more

Thank you for your interest in our publication:

Loading